Time

24 months​

Project

SCADA Automation Kerala Water Authority

Place

Kerala

RAW MATERIAL HANDLING

  • Raw Rubber Bale Cutter Motor Control with ON/OFF/Trip Condition Monitoring
  • Conveyor System Automation with Status Recording and Alarm Notification
  • Dust & Fume Extraction Unit Monitoring for Abnormal Conditions
  • Storage Area Humidity & Temperature Monitoring with Recording

MIXING & COMPOUNDING

  • Banbury Mixer Motor ON/OFF & Load Monitoring with VFD Integration
  • Continuous Monitoring of Mixer Temperature, Pressure & Vibration with Alarm Notification
  • Automated Ingredient Feeding & Weighing System with Batch Data Recording
  • Dispersion Kneader Motor Control and Energy Monitoring
  • Oil/Carbon Black/Fillers Automated Feeding with Flow Measurement & Recording

MILLING & SHEETING

  • Two-Roll Mill Motor ON/OFF/Speed Control with VFD
  • Roll Temperature & Gap Monitoring with Alarm Notification
  • Sheet Thickness & Width Measurement with Data Recording
  • Dust Extraction and Safety Interlock Monitoring

EXTRUSION & CALENDERING

  • Extruder Motor Status Monitoring (ON/OFF/Trip, Amps, Voltage, Load)
  • Barrel & Die Temperature Monitoring with Alarm Notification
  • Screw Speed Control with VFD and Real-time Recording
  • Calender Roll Temperature, Pressure & Gap Control with Recording
  • Surface Finish & Thickness Monitoring of Rubber Sheets

VULCANIZATION / CURING

  • Hydraulic Press Motor & Heater Monitoring with Condition Recording
  • Steam/Hot Air/Fluid Temperature & Pressure Monitoring with Alarm System
  • Mold Temperature and Cycle Time Recording
  • Energy Monitoring of Curing Presses: Amps, Voltage, Power Factor
  • Automatic Cycle Completion Notification with Data Storage

FINISHING & PACKAGING

  • Trimming & Cutting Machine Motor ON/OFF Monitoring with Status Recording
  • Product Dimension & Weight Measurement with Data Recording
  • Conveyor and Packing Line Automation with Fault Alarms
  • Labeling & Barcode Printing System with Batch Tracking
  • Centralized SCADA Monitoring for Quality & Process Control