Time

24 months​

Project

SCADA Automation Kerala Water Authority

Place

Kerala

PRIMARY CRUSHER UNIT

  • Crusher Motor ON/OFF/Trip Condition Monitoring with Status Recording
  • Continuous Monitoring of Crusher Bearing Vibration & Temperature with Alarm Notification
  • Feeder Motor Control with Speed Monitoring through VFD
  • Hopper Level Monitoring with Alarm for Overload/Empty Condition
  • Dust Suppression System Control & Status Monitoring

SECONDARY & TERTIARY CRUSHERS

  • Secondary Crusher Motor ON/OFF/Trip & Energy Monitoring (Amps, Voltage, Load)
  • Cone/Impact Crusher Temperature & Vibration Monitoring with Recording
  • Automated Lubrication System Monitoring with Alarm Notification
  • Real-time Control of Feed Rate using VFD to Optimize Crushing Efficiency
  • Chute Level Sensors with Material Flow Recording

SCREENING & SIZING SECTION

  • Vibrating Screen Motor Control with Status & Speed Monitoring
  • Screen Deck Vibration & Bearing Temperature Monitoring with Alarm Notification
  • Product Size Distribution Monitoring & Data Recording
  • Oversize/Undersize Material Conveyor Control with Central Monitoring
  • Screening Efficiency Data Recording & Reporting

CONVEYOR & MATERIAL HANDLING

  • Conveyor Motor ON/OFF & Trip Condition Monitoring with Recording
  • Belt Speed, Alignment & Tear Monitoring with Alarm System
  • Belt Weighing System for Tonnes/Hour Measurement with Recording
  • Dust Extraction/Collection System Monitoring
  • Transfer Point Chute Flow & Blockage Monitoring

STOCKPILE & STORAGE

  • Stockpile Conveyor Motor Monitoring with VFD Control
  • Bin/Silo Level Monitoring with High-Low Alarm Notification
  • Automated Stacker/Reclaimer Control & Status Monitoring
  • Material Moisture Content Recording at Storage Point

UTILITIES & AUXILIARY SYSTEMS

  • Dust Suppression Pump Motor ON/OFF & Pressure Monitoring
  • Compressed Air System Monitoring (Motor, Pressure & Flow Recording)
  • Energy Monitoring Across All Crushers, Conveyors & Screens (Amps, Voltage, Power Factor)
  • Centralized SCADA/PLC Integration for Complete Crusher Plant Monitoring & Control
  • Safety Interlocks & Emergency Shutdown Monitoring for Entire System