Time

24 months​

Project

SCADA Automation Kerala Water Authority

Place

Kerala

RAW MATERIAL HANDLING

  • Clay/Soil Feeder Motor ON/OFF/Trip Condition Monitoring with Status Recording
  • Conveyor System Control with Belt Speed & Load Monitoring via VFD
  • Stone Crusher & Grinder Motor Monitoring (Vibration, Temperature, Current) with Alarm Notification
  • Silo/Hopper Level Monitoring for Raw Material with High/Low Alarm
  • Dust Extraction System Monitoring with Recording

MIXING & BLENDING

  • Pan Mixer Motor ON/OFF & Load Monitoring with Status Recording
  • Continuous Monitoring of Mixer Vibration & Bearing Temperature with Alarm Notification
  • Water & Additive Feeding Automation with Flow Measurement & Recording
  • Batch Mixing Time & Consistency Recording for Quality Control
  • Automated Control for Uniform Material Feeding to Brick Press

BRICK FORMING & SHAPING

  • Brick Press Motor ON/OFF, Pressure & Speed Monitoring with Recording
  • Automatic Lubrication System Monitoring for Brick Press Bearings
  • Die/Plunger Temperature & Vibration Monitoring with Alarm Notification
  • Mold Changeover Tracking with Data Recording
  • Conveyor Automation for Transfer of Green Bricks to Drying Section

DRYING SECTION

  • Drying Chamber Temperature & Humidity Monitoring with Recording
  • Blower/Fan Motor ON/OFF/Trip Status Monitoring
  • Air Circulation System Automation for Uniform Drying
  • Continuous Moisture Measurement of Bricks before Kiln Firing
  • Energy Consumption Recording for Drying Systems

KILN / FIRING SECTION

  • Kiln Burner Control with Fuel Flow & Pressure Monitoring
  • Kiln Zone Temperature Monitoring with Alarm Notification
  • Draft & Air Flow Control with SCADA Integration
  • Energy Monitoring: Fuel, Electricity, and Heat Efficiency

FINISHING & PACKAGING

  • Brick Sorting Conveyor Control with ON/OFF & Speed Monitoring
  • Brick Quality Checking (Size, Strength) with Data Recording
  • Packaging Machine Motor Monitoring & Status Recording
  • Palletizing System Automation with Central Control
  • Dispatch Data Recording: Batch Number, Quantity, Weight