Feed Mill
Time
24 months
Project
SCADA Automation Kerala Water Authority
Place
Kerala
RAW MATERIAL INTAKE & STORAGE
- Raw Material Conveyor System – ON/OFF/Trip Condition Monitoring with Status Recording
- Continuous Monitoring of Conveyor Belt Motor Vibration & Temperature with Alarm Notification for Abnormal Conditions
- Automated Weighing System for Incoming Raw Materials with Data Recording
- Dust Extraction and Bag Filter System with Real-time Monitoring
- Silo Level Monitoring and Automatic Material Distribution to Production Lines
GRINDING & MIXING SECTION
- Hammer Mill Motor Control with Status Monitoring & Energy Tracking
- Continuous Monitoring of Mill Vibration, Bearing Temperature & Load with Alarm Notification
- Automated Feeder Control for Consistent Grinding Operation
- Batch Weighing System for Accurate Ingredient Mixing with Recording
- Mixer Motor ON/OFF & Speed Control with VFD Integration
- Real-time Mixing Time and Homogeneity Monitoring
- Automatic Addition of Liquids (Molasses, Oils, Additives) with Flow Recording
PELLETING & CONDITIONING
- Pellet Mill Motor Monitoring (ON/OFF/Trip, Amps, Voltage, Power)
- Conditioning Unit Steam Flow, Temperature & Moisture Monitoring with Recording
- Pellet Press Die & Roller Temperature Monitoring with Alarm Notification
- Automatic Lubrication System Monitoring for Roller & Bearings
- Pellet Mill Feeder Motor Speed Control & Monitoring via VFD
- Die Changeover Recording and Production Efficiency Monitoring
COOLING & CRUMBLING
- Counterflow Cooler Motor Control and Air Flow Automation
- Product Inlet/Outlet Temperature Monitoring with Recording
- Moisture Monitoring at Cooler Outlet with Alarm Notification
PACKING & DISPATCH
- Automatic Bagging Machine Control with Weight Accuracy Recording
- Stitching/Sealing Machine Monitoring with Alarm for Malfunction
- Palletizing System Control & Conveyor Status Monitoring
- Dispatch Data Recording: Batch Number, Weight, and Packaging Time
- Barcode/QR Code Printing & Verification System
